5100 Automation Controller

The 5100 Series are a compact, low-cost Ethernet based controller suitable for small machine control. It has non-web based remote monitoring and simple motion control.   The system has 6 slots and can provide up to 50 analog and digital I/O, up to 4 axes of motion (not mutually inclusive).

They are programmed with CTC’s QuickstepTM programming language.

Features

System Resources

  •     128K user memory
  •     500 volatile registers
  •     4500 non-volatile registers
  •     16000+ element data table
  •     Real-time clock
  •     32-bit RISC CPU

Typical Performance Specifications

  •     Sense input, jump to new step, change output in 0.2 msec
  •     Change servo profile in 1.0 msec
  •     Analog I/O update per channel 2.083 msec

Software Resources

  •     4096 program steps
  •     Multitasking operating system
  •     84 simultaneous tasks
  •     8 linkable software counters – 750 Hz

 I/O

  •     Up to 50 digital and analog I/O
  •     16 PLS outputs. Actuation rate = 1 msec
  •     Quadrature encoder input with 32-bit counter and 2 high-speed registration inputs
  •     Integral pluggable terminal blocks eliminate bulky cables and breakout blocks

Motion

  •     Up to 4 axes of servo/stepper
  •     Servo/stepper update rate: 50 μsec/axis
  •     6 MHz quadrature encoder feedback

Communication

  •     Ethernet connectivity supports TCP/IP, UDP, Modbus/TCP; Web enabled control
  •     Web standards supported include HTTP, XML, SOAP, RMI
  •     Two RS-232 connectors at rates up to 38.4 Kbps

Protocols Supported

  •     CTNET
  •     TCP/IP
  •     HTTP
  •     RMI
  •     UDP
  •     Modbus/IP server
  •     Modbus/IP client
  •     Peer-to-peer
  •     FTP

Capacities*

Model 5101 5102 5103  5104
Input Supply Voltage: 18 – 32 Vdc 18 – 32 Vdc 10 – 32 Vdc 10 – 32 Vdc
Module Bays:  6 6 6  6
Inputs:  48 50* 48  50*
Outputs:  48 48 48  48
Analog Inputs:  24 24 24 24
Analog Outputs:  48 48 48  48
Servo/Stepper Axes:  4 4 4  4
Ethernet Ports:  1 1 1  1
Master Encoders:  0 1 0 1
RS-232 Channels:  2 2 2 2

*Includes two high speed inputs on controller mother board in addition to the standard maximum of 48 inputs per controller.

5100 Series Controllers